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Ankang Municipal Solid Waste and Biomass-to-Green Methanol Pilot Project for the Synthesis of Syngas in the Early Stage



Category:

Carbon Chemical Technology Case


Keywords:


Phone:13793500007

Case Description

Project start date: April 2024 Project trial operation period: August 2024

The plan is to process 50 tons of municipal solid waste or 40 tons of biomass per day, producing syngas (CO and H₂) via a two-phase reaction involving carbonization and gasification. 2 )

Synthesis gas serves as an intermediate feedstock for producing green methanol, green ammonia, and green hydrogen. Once the project is fully operational, it will become the first domestic initiative to commercially produce green synthesis gas from municipal solid waste and biomass.

Project Operating Cost Analysis:

Number 

Project 

Consumption 

Unit price 

Cost 

Note 

Consumption 

Unit 

Unit price 

Unit 

Yuan / ton of methanol 

Carbonization-Gasification Unit

1

Straw

2330.64

kg/t

600

Yuan/t

932.26

  

2

Electricity

28.80

kwh/t

0.50

Yuan/kWh

14.40

  

3

Desalinated water

2.66

t/t

14

Yuan/t

37.24

  

4

Fresh water

0.04

t/t

3

Yuan/t

0.11

  

5

Compressed air

21.60

Nm3/t

0.15

Yuan/Nm³

3.24

  

6

Oxygen

775.30

Nm3/t

0.35

Yuan/Nm³

271.35

  

7

Delivery of steam

1.68

t/t

200

Yuan/t

-335.52

4.0 MPa, 450℃

Compression, Purification, and Synthesis Unit

1

Desulfurization catalyst

0.01

kg/t

200000

Yuan/t

1.80

  

2

Desulfurization alkali

0.72

kg/t

2000

Yuan/t

1.44

  

3

Byproduct sulfur

1.12

kg/t

750

Yuan/t

-0.84

  

4

Electrical power

539.86

kwh/t

0.5

Yuan/kWh

269.93

  

5

Methanol synthesis catalyst

0.10

kg/t

90000

Yuan/t

9.00

  

  

Delivery of steam

0.90

t/t

250

Yuan/t

-224.28

  

Depreciation, maintenance, and personnel wages

1

Depreciation

15

Year

  

  

180.50

  

2

Maintenance

1.5

%

  

  

42.75

  

3

Wages and Benefits

60

person

6

Ten thousand yuan per year

24.00

  

Total

  

Methanol production cost

  

Yuan/ton

  

  

2364

 

 

200-ton per day biomass processing project (biomass calorific value: 3,700 kcal/kg):

Each year, 60,000 tons of biomass can be processed, yielding 58,200 × 10⁴ Nm³ of green hydrogen, equivalent to 518 tons. If used to produce green methanol, it could yield 26,000 tons of green methanol; if used to produce green ammonia, it could yield 27,500 tons of green ammonia.

Taking the 200,000-ton-per-year green methanol project as an example, the total investment in the project is 580 million yuan. The unit price of green methanol is 4,800 yuan per ton (while Maersk’s shipping rates range from 5,600 to 6,000 yuan per ton). The cost of producing green methanol is 2,364 yuan per ton. With a daily production capacity of 600 tons, the daily revenue reaches 2.88 million yuan. After deducting costs—and without considering taxes, government subsidies, or bank loan interest rates for the time being—the daily profit amounts to 1.46 million yuan. Based on an annual operating period of 330 days, the annual revenue totals 950 million yuan, and the annual profit comes to 482 million yuan.

Excluding the construction period, the investment is expected to be recovered within one and a half years during the operational phase*.

*Simple calculation of the ideal model.

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